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Robotics

Industrial Robotic Arm Development and Autonomous Manipulation Systems

Co-founded a robotics startup focused on development of industrial robotic arms, autonomous manipulation systems, ROS2-based robot control, EtherCAT motion systems, and computer-vision-guided robotics for industrial and cinematic applications.

  • ROS2
  • MoveIt2
  • EtherCAT
  • STM32H7
  • Computer Vision
  • Embedded C
  • Industrial Robotics
  • Motion Planning
Industrial Robotic Arm Development and Autonomous Manipulation Systems project media

Summary

Engineering context

Co-founded a robotics startup focused on development of industrial robotic arms, autonomous manipulation systems, ROS2-based robot control, EtherCAT motion systems, and computer-vision-guided robotics for industrial and cinematic applications.

Category
Robotics
Year
Jan 2021 - Dec 2024
Status
Industrial Deployment
Context
Barman Afzar Fidar (Jan 2021 - Dec 2024)

My Role

Robotics and Embedded Systems Engineer

Technical Stack

  • ROS2
  • MoveIt2
  • EtherCAT
  • STM32H7
  • Computer Vision
  • Embedded C
  • Industrial Robotics
  • Motion Planning
  • Autonomous Manipulation
  • Embedded Systems
  • Motion Control
  • Robotics
  • Industrial Automation

System Architecture

  • ROS2 and MoveIt2 controlled autonomous robotic-arm motion planning
  • EtherCAT-based distributed motion-control architecture synchronized robot joints
  • Computer vision systems enabled object and human detection for robotic interaction
  • STM32H7-based motion-control hardware interfaced with industrial servo systems
  • Industrial robotic platforms supported cinematic capture, palletizing, and engine testing
  • Autonomous manipulation systems integrated perception, planning, and industrial control

Engineering Challenges

  • Developing large-scale industrial robotic-arm systems
  • Integrating ROS2 autonomy with industrial motion systems
  • Developing reliable EtherCAT communication architecture
  • Implementing computer-vision-guided robotic manipulation
  • Synchronizing distributed industrial servo systems
  • Designing custom motion-control electronics for industrial robotics

Hardware / Firmware / Software

Hardware

  • Industrial robotic-arm platforms
  • STM32H7 motion-control hardware
  • EtherCAT communication systems
  • Industrial servo drives
  • Camera and vision systems
  • Industrial palletizing systems
  • Engine testing robotic platform

Firmware

  • STM32H7 embedded firmware
  • EtherCAT communication stack
  • Servo communication interfaces
  • Embedded motion-control firmware
  • Real-time robotic control logic

Software

  • ROS2
  • MoveIt2
  • Computer vision systems
  • Motion-planning systems
  • Autonomous robotic manipulation software
  • Industrial robot-control systems

Sensors

  • Vision-based object detection systems
  • Human tracking vision systems
  • Robotic positioning sensors

Protocols

  • EtherCAT
  • Ethernet
  • TCP/IP
  • Embedded serial communication

Results / Outcomes

  • Developed autonomous cinematic robotic camera platform
  • Implemented human-following robotic camera capture system
  • Designed and deployed industrial palletizing robots
  • Installed three industrial palletizing robots in manufacturing facilities
  • Developed robotic engine-testing automation system
  • Integrated ROS2, MoveIt2, EtherCAT, and computer vision into industrial robotic systems

Gallery

Engineering Notes

Cinematic Camera Robot

One robotic platform was developed in collaboration with a Chinese robotics partner for cinematic and advertisement video production.

The robotic arm included:

  • camera mounting systems
  • autonomous motion control
  • human detection and tracking
  • ROS2-based motion planning
  • computer-vision-guided capture

The robot was capable of detecting and following humans autonomously for cinematic video applications.

Industrial Palletizing Robot

The startup later received a proposal to develop a larger industrial robotic arm for porcelain manufacturing palletizing operations.

The team designed and manufactured a large-scale industrial robotic system inspired by industrial robotics architectures such as ESTUN/ESTON-style palletizing robots.

The robot:

  • reached approximately 2565 mm vertically
  • supported payloads up to 300 kg
  • used industrial motion-control systems
  • integrated ROS2 and MoveIt2 control logic
  • supported autonomous palletizing operations

Three robots were successfully manufactured and installed in an industrial manufacturing facility in Iran.

I contributed to:

  • computer vision systems for palletizing
  • autonomous robotic positioning
  • MoveIt2 robotic control logic
  • industrial robotic integration

Engine Testing Robotic Arm

A smaller six-degree-of-freedom robotic arm was later developed for an internal combustion engine manufacturing company.

The system was designed for:

  • friction torque testing
  • quality-control automation
  • robotic engine interaction
  • autonomous positioning

Computer vision was used to detect engine crankshaft position and guide robotic alignment.

I also designed:

  • motion-control schematics
  • custom motor-control PCB hardware
  • STM32H7 embedded control firmware
  • EtherCAT communication systems

The control hardware interfaced with closed-loop industrial servo drives using EtherCAT communication.