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Robotics

Autonomous Pipe Inspection FPV Drone System

Developed an autonomous confined-space FPV drone system for pipe inspection using PX4 firmware modification, optical-flow fusion, laser-based centering, and YOLO-based defect segmentation.

  • PX4
  • Embedded C++
  • Optical Flow
  • YOLO Segmentation
  • Computer Vision
  • Laser Sensors
  • Autonomous Navigation

Summary

Engineering context

Developed an autonomous confined-space FPV drone system for pipe inspection using PX4 firmware modification, optical-flow fusion, laser-based centering, and YOLO-based defect segmentation.

Category
Robotics
Year
Jan 2025 - Present
Status
Research and Prototype Deployment
Context
University of Regina MSc (Jan 2025 - Present)

My Role

Autonomous Systems and Computer Vision Engineer

Technical Stack

  • PX4
  • Embedded C++
  • Optical Flow
  • YOLO Segmentation
  • Computer Vision
  • Laser Sensors
  • Autonomous Navigation
  • Autonomous Robotics
  • Inspection Robotics
  • Embedded Systems
  • Drone Systems
  • Drones
  • Autonomous Systems
  • YOLO
  • Sensor Fusion
  • Robotics

System Architecture

  • Custom 10-inch FPV platform provided confined-space mobility
  • Modified PX4 firmware integrated custom optical-flow fusion behavior
  • Six laser sensors enabled autonomous pipe centering
  • Vision system detected pipe entrances and inspection targets
  • YOLO segmentation system identified pipe defects during inspection
  • Autonomous navigation logic stabilized flight inside confined cylindrical structures

Engineering Challenges

  • Stabilizing autonomous flight in confined cylindrical environments
  • Modifying PX4 sensor-fusion behavior
  • Maintaining accurate pipe centering during motion
  • Detecting pipe defects under variable lighting conditions
  • Integrating computer vision with autonomous flight systems

Hardware / Firmware / Software

Hardware

  • 10-inch FPV drone platform
  • PX4 flight controller
  • Laser distance sensors
  • Optical-flow sensing systems
  • Vision-processing hardware
  • Pipe inspection camera systems

Firmware

  • Modified PX4 firmware
  • Sensor-fusion integration
  • Autonomous stabilization logic
  • Embedded flight-control modifications

Software

  • Computer vision inspection systems
  • YOLO segmentation pipeline
  • Pipe-entry detection algorithms
  • Autonomous navigation systems
  • Defect-detection systems

Sensors

  • Optical-flow sensors
  • Laser distance sensors
  • Vision-based inspection systems

Protocols

  • MAVLink
  • Embedded serial communication

Results / Outcomes

  • Successfully demonstrated autonomous pipe traversal
  • Implemented laser-based autonomous centering system
  • Integrated YOLO-based defect segmentation
  • Developed confined-space autonomous inspection architecture
  • Demonstrated proof-of-concept autonomous inspection flight inside pipe structures

Gallery

Engineering Notes

Autonomous Pipe Navigation

The drone platform used:

  • six laser distance sensors
  • optical-flow sensing
  • autonomous stabilization logic

to maintain centered flight inside pipes and confined cylindrical structures.

The autonomous navigation system continuously estimated relative position within the pipe to reduce drift and maintain stable traversal.

PX4 Firmware Modification

The PX4 firmware was modified to support:

  • custom optical-flow fusion behavior
  • autonomous centering logic
  • sensor-integration modifications
  • confined-space flight behavior

Additional PX4 features were selectively disabled or adapted to improve stability and performance for indoor pipe-inspection scenarios.

Computer Vision and Defect Detection

A computer-vision subsystem was developed to:

  • detect pipe entrances
  • analyze inspection imagery
  • identify defects inside the pipe

YOLO segmentation models were integrated for defect detection and localization during inspection operations.

Proof-of-Concept Demonstration

A proof-of-concept autonomous inspection demonstration was conducted using a pipe-like barrel structure.

The system demonstrated:

  • stable confined-space flight
  • autonomous centering
  • sensor-fusion operation
  • visual inspection capability

inside cylindrical structures representative of pipe-inspection environments.